10 Best Hand Sanders 2025 in the United States

The Milwaukee Electric Tools 2648-20 M18 Random Orbit Sander is a battery-powered sander that operates on 18 volts, making it highly portable and convenient for jobs where a power outlet might not be readily available. The fine grit type and lightweight design at only 2 pounds make it easy to handle and control, which enhances its ergonomic design.

Its compact dimensions (11 inches long, 6 inches wide, and 7 inches high) make it suitable for tight spaces and detailed work. The absence of included batteries means an additional purchase may be necessary unless you already own compatible Milwaukee batteries.

This sander would be particularly beneficial for users looking for a portable and easy-to-use option for various sanding tasks.

The Makita XOB01Z 18V LXT Lithium-Ion Cordless 5" Random Orbit Sander is designed for those seeking convenience and efficiency in their sanding tasks. Its cordless design, running on an 18V Lithium-Ion battery, allows for greater mobility and ease of use without being tethered to a power outlet. This sander features three speed settings (7,000/9,500/11,000 OPM), which make it versatile for different sanding needs and can help in achieving a fast, medium, or slow finish. The one-touch electronic speed control switch adds to its user-friendly design, allowing quick adjustments without interrupting your work.

The large 1/8" random orbit action is engineered to deliver fast sanding and a swirl-free finish, which is beneficial for a smooth and even result. At 2.9 pounds, it is relatively lightweight, making it easier to handle for extended periods without causing strain. The ergonomic design further enhances comfort during use. It includes a dust bag for better dust collection, helping to keep your workspace cleaner.

However, there are some drawbacks. The sander is sold as a tool only, meaning the 18V battery and charger are not included, which might be an additional cost if you don't already own compatible batteries. Additionally, while the dust collection system helps in managing the debris, it might not be as efficient as some higher-end models with more advanced dust extraction systems. The medium grit supplied (36 grit) might also necessitate purchasing additional sanding pads for more specific tasks. In conclusion, the Makita XOB01Z is a strong performer in the hand sander category, especially for users who value cordless convenience and need a versatile tool for different sanding jobs. Its ease of use and ergonomic design make it suitable for both DIY enthusiasts and professionals, provided they are prepared to invest in the necessary batteries and charger.

The SKIL Corded Detail Sander is a compact, corded electric hand-sander suitable for small to medium sanding tasks where precision and comfort matter. It has a 1 amp motor that provides a strong sanding action with 12,000 orbits per minute, which should be enough power for most detail work on wood or metal surfaces. Its corded power source means you won’t have to worry about battery life, but you will need access to an outlet during use.

This sander excels in dust control, offering a micro-filtration system along with a dust port that can connect to a vacuum, helping keep your workspace cleaner and healthier. The sanding sheets are easy to change thanks to a hook and loop design, which is a user-friendly feature for quick adjustments.

Ergonomically, it’s designed to reduce hand fatigue with a soft rubber grip and counterbalance to minimize vibration, making longer sanding sessions more comfortable. The on/off switch is dust-sealed, which helps maintain durability and ease of use during work. This SKIL model is a solid choice for users looking for a reliable detail sander that is easy to use and maintain, especially in dust management and comfort. It’s best suited for DIYers or hobbyists working on small projects rather than heavy professional use where more speed options or larger pad sizes might be needed.